Operating Instructions
Model FP2004
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions
could result in personal injury and/or property damage! Retain instructions for future reference.
Need
Assistance?
Call Us First!
1-800-543-8622
Portable Hand-held
Air Compressor
Have the serial number, model
Description
number, and parts list (with missing
parts circled before calling).
Portable oilless air compressors are for
home and workshop use. All models
are equipped with regulators, ball
bearings and motors with automatic
overload protection.
Breathable Air Warning
DO NOT RETURN THE
PRODUCT TO THE
RETAILER!
This compressor/pump is not
equipped and should not be used
“as is” to supply breathing quality
air. For any application of air for
human consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety
and alarm equipment. This
STOP!
Safety Guidelines
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
additional equipment is necessary
to properly filter and purify the air
to meet minimal specifications for
Grade D breathing as described in
Compressed Gas Association
Commodity Specification G 7.1 -
1966, OSHA 29 CFR 1910. 134,
and/or Canadian Standards
Model No. ____________________
Serial No. ____________________
Date of purchase _________________
Danger indicates
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.
Retain these numbers for future
reference.
Associations (CSA).
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
Warning indicates
a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
Caution indicates a
potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
General Safety
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used, make up a high pressure
pumping system, the following safety
precautions must be observed at all
times:
Notice indicates
!
NOTICE
important
information, that if not followed, may
cause damage to equipment.
3. Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor.
Unpacking
1. Read all manuals
included with this
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
assistance.
MANUAL
product carefully. Be
thoroughly familiar with
the controls and the
4. Keep visitors away and NEVER allow
children in the work area.
5. Wear safety glasses and
use hearing protection
when operating the
pump or unit.
proper use of the equipment.
2. Follow all local electrical and safety
codes as well as in the US, National
Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).
6. Do not stand on or use the pump or
unit as a handhold.
For parts, product & service information
visit www.campbellhausfeld.com
© 1999 Campbell Hausfeld
IN229800AV 8/99
Model FP2004
MOISTURE IN COMPRESSED AIR
Electrical Data (Con’t)
GROUNDING INSTRUCTIONS
Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in continuous
use for an extended period of time, this moisture will collect in the tank. When
using a paint spray or sandblast gun, this water will be carried from the tank
through the hose, and out of the gun as droplets mixed with the spray material.
IMPORTANT: This condensation will cause water spots in a paint job,
especially when spraying other than water based paints. If sandblasting, it will
cause the sand to cake and clog the gun, rendering it ineffective. A filter in
the air line (MP3105), located as near to the gun as possible, will help
eliminate this moisture.
This unit does not need to be
grounded.
EXTENSION CORDS
To avoid loss of
!
NOTICE
power and possible
overheating, use additional air hose
instead of extension cords to reach
work area.
higher number. Check the pressure
with a separate pressure gauge.
4. Attach chuck or other tool to open
end of hose. The compressor is now
ready to use.
1. Use only an extension cord that has a
receptacle that will accept plug on
product.
Wall Mounting
The switch should
be in the OFF
position when connecting or
disconnecting the power cord from the
electrical outlet.
2. Make sure extension cord is in good
condition, and heavy enough to carry
the current. An undersized cord will
cause a drop in line voltage resulting
in loss of power and overheating.
This compressor is designed with an
option to be hung on a wall or
pegboard for convenient storage. It can
also be operated while in the hanging
position if one of the following
conditions is met:
REGULATOR
1. This regulator controls air pressure to
the hose and attachment.
3. Table below shows correct size to use
depending on cord length and
nameplate ampere rating. If in
doubt, use next heavier gauge.
1. If mounted on a wall, mounting
hardware is secured into wood or
masonry with suitable fasteners.
2. Turning knob clockwise increases air
pressure at outlet.
NOTE: The smaller the gauge number,
the heavier the cord.
3. Turning counterclockwise will lower
air pressure at outlet.
2. If mounted on drywall or gypsum
board, toggle bolts or mounting
anchors are strong enough and are
properly secure to resist vibration
from the compressor.
Using Selector Guide
Operation
BREAK-IN PROCEDURE
Do not attach air
chuck or other tool
to open end of hose until start-up has
been completed and unit checks OK.
The pressure regulator on the unit is
used to control the air pressure output.
A low number, such as 10, indicates low
pressure. A high number, such as 100,
indicates high pressure.
3. If mounted on a pegboard, other
items hung from the pegboard are
secure enough to resist vibration
from the compressor.
The selector guide is located on top of
the unit for convenience. Locate the
number across from the desired usage.
For example: To inflate a basketball,
the pressure setting is 5 - 15. Turn the
regulator until gauge reads the desired
pressure. Inflate the ball. The unit will
automatically “bleed off” any excess
pressure after the ball is inflated.
IMPORTANT: Do not operate
compressor before reading instructions
or damage may result.
On the bottom of the compressor are
two keyhole-shaped mounting points
that are spaced 4 inches apart. The
compressor is designed to be hung with
the hose outlet pointed downward.
When installing on pegboard, hang
from 1/4 or 1/8 inch hooks spaced 4
inches apart. When hanging from the
wall, accurately space the fasteners
exactly 4 inches apart horizontally or
the compressor will not line up with
the fasteners. The compressor is
designed to hang from the head of the
screw or nail.
1. With power switch OFF, turn
regulator knob fully
counterclockwise to minimum
operating pressure.
2. While unit is still OFF, plug in power
cord.
Use care when
referencing this
3. Turn switch to ON position and run
unit for 5 minutes to break in the
pump parts.
guide. Overinflating is possible
regardless of the suggested regulator
setting. Some variance may be
necessary. Always try the lowest
suggested number first. If desired
results are not achieved, use the next
This unit is a
!
NOTICE
continuously
running compressor. Normal operation
causes the regulator to vent air.
Extension cords for 120V/5 Amp Unit
Length of Cord (ft)
Gauge of Cord
25
50
100
18
16
14
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Portable Hand-held Air Compressor
attempting to install, service, relocate
or perform any maintenance.
2. Extended use. Thermal shutdown is
normal when compressor is used for
extended period of time.
Wall Mounting (Con’t)
The compressor should be checked
often for any visible problems and the
following maintenance procedures
should be performed each time the
compressor is used.
Mounting
Points
3. Lack of proper ventilation.
4. High ambient temperature.
If the thermal
overload protectors
are actuated, the motor must be
allowed to cool down before start-up is
possible. The motor will automatically
restart without warning if left plugged
into electrical outlet and unit is turned
on.
1. Turn power OFF and clean dust and
dirt from motor, air lines and vent
openings.
IMPORTANT: Locate unit as far from
spraying area as possible.
STORAGE
LUBRICATION
This is an oilless
type compressor
requiring no lubrication.
1. When not in use, store hose and
compressor in a cool dry place.
!
NOTICE
2. Disconnect hose and hang open ends
down, to allow any moisture to
drain.
THERMAL OVERLOAD PROTECTORS
This compressor is
equipped with
Figure 3 - Bottom view of compressor
automatic reset thermal overload
protectors which will shut off the
motors if they become overheated.
Technical Service
Maintenance
For information regarding the opera-
tion or repair of this product, please call
1-800-543-6400. If you are calling from
Ohio or outside the continental United
States, please call 1-513-367-1182.
If thermal overload protectors shut
motor OFF frequently, look for the
following causes.
Disconnect power source
then release all pressure
from the system before
1. Low voltage.
Troubleshooting Chart
Symptom
Possible Cause(s)
Corrective Action
Compressor will not run
1. No electrical power
2. Blown fuse
1. Plugged in? Check fuse/breaker or motor overload
2. Replace blown fuse
3. Breaker open
4. Thermal overload(s) open
3. Reset, determine cause of problem
4. Motor(s) will restart when cool
Fuses blow / circuit breaker
trips
Incorrect size fuse, circuit overloaded
Check for proper fuse, use time-delay fuse. Disconnect other
electrical appliances from circuit or operate compressor on its
own branch circuit
Thermal overload
protector cuts out
repeatedly
1. Low voltage
1. Check with voltmeter
2. Reduce operating time or use a larger compressor
3. Move compressor to well ventilated or cooler area
2. Compressor is being overworked
3. Lack of proper ventilation/room
temperature too high
Knocks, rattles, excessive
vibration
Defective pump
Replace compressor
Air output lower than
normal / low discharge
pressure
1. Air leaks in piping or hose (on machine or
in outside system)
2. Regulator not set correctly
3. Pump worn
1. Replace leaking components or tighten as necessary
2. Adjust regulator setting
3. Replace compressor
Excessive moisture in
discharge air
High humidity
Move to area of less humidity; use air line filter
No action needed
Compressor runs
continuously
This compressor does not shut off when
maximum pressure is attained
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Portable Hand-held Air Compressor
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year, Serious Duty - Two Years, Extreme
Duty - Three Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld
compressor.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects due to material and workmanship with the exceptions noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF
ORIGINAL PURCHASE AS STATED IN THE DURATION. If this compressor is used for commercial, industrial or rental purposes, the
warranty will apply for ninety (90) days from the date of purchase. Four cylinder single-stage and two-stage compressors are not
limited to a ninety (90) day warranty when used in commercial or industrial applications. Some States do not allow limitations on
how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR
MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions
provided in the owner’s manual(s) supplied with compressor.
D. Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
E. Items or service that are normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.
F. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must comply
with the warranty given by the engine manufacturer which is supplied with the product.
G. Additional items not covered under this warranty:
1. All Compressors
a. Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance
with installation and operation guidelines or damaged by contact with tools or surroundings.
b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
c. Cosmetic defects that do not interfere with compressor functionality.
d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.
e. Electric motors, check valves and pressure switches after the first year of ownership.
f. Drain cocks.
g. Damage due to incorrect voltage or improper wiring.
h. Other items not listed but considered general wear parts.
i. Pressure switches, air governors and safety valves modified from factory settings.
2. Lubricated Compressors
a. Pump wear or valve damage caused by using oil not specified.
b. Pump wear or valve damage caused by any oil contamination or by failure to follow proper oil maintenance guidelines.
3. Belt Drive / Direct Drive / Gas Driven Compressors
a. Belts.
b. Ring wear or valve damage from inadequate filter maintenance.
c. Manually adjusted load/unload and throttle control devices.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, compressor or component which is
defective, has malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Portable compressors or components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center.
Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:
A. Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on
the availability of replacement parts.
B. If the purchaser does not receive satisfactory results from the Authorized Service Center, the purchaser should contact Campbell
Hausfeld (see paragraph 2).
Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which vary from
State to State or country to country.
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